Cement

How can we help?
John F. Petersen
+45 3093 3441

Industry challenges

Cement producers are today met with increasing forces from regulatory pressures and stakeholder expectations regarding health, safety, and environmental performance. This put pressure on the efficiency and operation of the equipment dedusting the various processes and machines on the cement plant.

With more than 15,000 fabric filter installations worldwide, Simatek´s filter technology is well proven meeting today´s requirements. Ranging from 5 m³/h to 4,000,000 m³/h in one single filter unit, they cover all the dedusting requirements on a cement plant.

For further information please send your inquiry to inquiry@simatek.com

Flexible filter solutions

The medium and larger gas volumes are covered by a range of customizable process filters using bags up to 12 m, and able to meet emission guarantees down to only 2,5 mg/Nm³ in selected processes. These filters are designed for kiln/raw mill, alkali bypass, clinker cooler, cement mill and coal mill processes. They are suitable both after air and water cooling.

For the smaller secondary gas volumes Simatek has a number of flexible Nuisance filter (NDC) variations adaptable to transport equipment, silos, mill installations, cement separators, flash dryers and packing plants.

Where Simatek can contribute to your process
Proces flow cement
1
/ FabriClean
Has been developed for large gas volumes and for on-line maintenance with both inlet- and outlet dampers. It contains the latest gas distribution technology ensuring high efficiency and low maintenance
2
/ DuoClean
Comprises the DC, DC2, and DC8 filters representing a well-proven design with a technology characterised by dual-flow gas approach from the bottom and the side of the bags ensuring a low uniform velocity over the entire bag filtration area enabling long bag technology
3
/ UniClean
For processes with high dust loads the UniClean filter is the ideal choice. With gas entering from the bottom, it secures a large pre-separation of dust. The UniClean is a smaller filter not divided into compartments
4
/ Nuisance dust collectors
Comprises the RC, IN, IN-EH and IH-EV, CE1 and CE2 all compact and flexible filters for centralized or local dedusting of silos, dust transports, limestone and clay crushing, coal mill plants, cement mills and cement separators
5
/ Smartpulse Controller® EVO II
A modern and proven control system for parallel or serial communication to plant control system. The SMARTPULSE CONTROLLER® EVO II continuously analyses and adapts to the actual process conditions of the plant
Key benefits

Continuous development with focus on gas distribution, bags and filter controlling, has resulted in a number of advantages:

List of key benefits:
  • Large pre-separation in hopper results in reduced compressed air consumption
  • Accurate pre-separation in hoppers results in optimal dust distribution for further discharge
  • Reduced dust load on bags increases bags life time
  • Even gas load distribution on bags means higher A/C ratio, leads to fewer bags, reducing OPEX and CAPEX
  • Longer bags lead to smaller footprint
  • Fast dust settlement reduces maintenance costs
  • Minimizing cold bridges reduces risk of corrosion and dust accumulation
  • Advanced controlling system ensures minimum of power and compressed air consumption maximizing bag life time